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Training on Process Control Engineering

Process Control Engineering Training for Electronics and Instrumentation Engineers

The Process Control Engineering Training is designed to provide Electronics and Instrumentation engineers with practical knowledge and skills to design, operate, and maintain process control systems in industrial environments. The course covers control principles, instrumentation, PLC/DCS/SCADA integration, process optimization, and safety compliance.

Engineers with practical experience but without formal certification can undergo a skill assessment to evaluate their knowledge in process control. Targeted training is provided for areas that need improvement. Participants receive certification and project documentation upon completion. Fresh graduates gain hands-on exposure to industrial control systems and practical process control applications.


Why Skill Assessment Is Important

Skill assessment ensures participants are evaluated for:

  • Understanding process control principles and control loops

  • Knowledge of sensors, transmitters, actuators, and control valves

  • Proficiency in PLC, DCS, and SCADA systems

  • Ability to troubleshoot, optimize, and maintain control systems

  • Safety compliance and industrial standards

This ensures training focuses on improving practical skills and readiness for industrial process control projects.


Topics Covered

1. Fundamentals of Process Control

  • Introduction to process control and automation

  • Open-loop and closed-loop control systems

  • Process variables: temperature, pressure, flow, and level

  • Control system components: sensors, transmitters, actuators

2. Control System Design

  • PID control principles and tuning

  • Control strategies: feedforward, cascade, ratio control

  • Stability analysis and process modeling

  • Process control loop design and optimization

3. Industrial Instrumentation

  • Pressure, temperature, flow, and level measurement techniques

  • Instrument selection, calibration, and maintenance

  • Signal conditioning and data acquisition

  • Integration with PLC, DCS, and SCADA systems

4. PLC, DCS, and SCADA in Process Control

  • PLC programming and ladder logic design

  • DCS configuration and control strategies

  • SCADA monitoring and control applications

  • Data logging, alarm management, and HMI design

5. Safety and Compliance

  • Industrial safety standards and regulatory compliance

  • Hazard identification and risk assessment in process systems

  • Protective devices and emergency shutdown systems

  • Best practices for safe operation of control systems

6. Practical Project Work

  • Design and implementation of a sample process control loop

  • PID tuning and control optimization project

  • PLC/DCS/SCADA integration for process monitoring

  • Complete project documentation and reporting


What You Will Learn

After completing this course, participants will be able to:

  • Design and operate industrial process control systems effectively

  • Select, calibrate, and maintain instrumentation for process variables

  • Implement PLC, DCS, and SCADA-based control solutions

  • Optimize process performance and troubleshoot system issues

  • Ensure safety and regulatory compliance in control operations

  • Prepare project documentation and reports for process control systems


Certification

Participants who complete skill assessment, training, and project work will receive Process Control Engineering Certification for Electronics and Instrumentation Engineers, validating their practical skills and readiness for industrial automation and process control roles.


Who Can Join?

  • Diploma / B.Tech / M.Tech in Electronics, Instrumentation, EEE, or E&I

  • Engineers with practical experience in process control but lacking formal certification

  • Maintenance, commissioning, and operations engineers in industrial plants

  • Fresh graduates seeking hands-on exposure to process control engineering


Training on PLC Programming and Applications

PLC Programming and Applications Training

for Electronics and Instrumentation Engineers

The PLC Programming and Applications Training is designed to equip Electronics and Instrumentation engineers with practical knowledge and hands-on skills for programming, configuring, and operating Programmable Logic Controllers (PLCs) in industrial automation. The course covers PLC fundamentals, programming languages, ladder logic, control applications, and integration with SCADA/DCS systems.

Engineers with experience but without formal certification can undergo a skill assessment to identify knowledge gaps. Targeted training is provided to strengthen weak areas. Participants receive certification and project documentation upon completion. Fresh graduates gain industry-ready PLC skills for automation and control projects.


Why Skill Assessment Is Important

Skill assessment ensures participants are evaluated for:

  • Understanding PLC architecture and components

  • Proficiency in ladder logic, functional block, and structured text programming

  • Ability to design, implement, and troubleshoot control applications

  • Knowledge of industrial communication protocols and system integration

  • Safety compliance and proper documentation practices

This ensures training focuses on practical competence and readiness for industrial automation roles.


Topics Covered

1. Fundamentals of PLC

  • Introduction to PLCs and industrial automation

  • PLC hardware architecture: CPU, I/O modules, power supply

  • PLC operation, scan cycle, and memory organization

  • Types of PLCs and applications in industry

2. PLC Programming Basics

  • Programming languages: Ladder Logic, Function Block, Structured Text

  • Input/output addressing and configuration

  • Timers, counters, and basic instructions

  • Program flow, loops, and branching

3. Advanced PLC Programming

  • Sequential control and interlocking

  • Analog signal processing and PID control

  • Communication with sensors, actuators, and field devices

  • Troubleshooting and diagnostics

4. Industrial Applications

  • Process control, material handling, and packaging automation

  • Motor control and drive integration

  • Safety circuits and emergency stop logic

  • SCADA and DCS integration for monitoring and control

5. Practical Project Work

  • Writing ladder logic for sample industrial processes

  • Implementing interlocks, timers, and counters

  • Integration of PLC with sensors and actuators

  • SCADA-based monitoring of PLC-controlled systems

  • Project documentation and reporting


What You Will Learn

After completing this course, participants will be able to:

  • Program and configure PLCs for industrial automation

  • Design and implement control logic for various applications

  • Troubleshoot PLC-based systems and optimize performance

  • Integrate PLCs with SCADA/DCS and field devices

  • Ensure safety, compliance, and proper documentation

  • Execute projects demonstrating practical PLC skills


Certification

Participants who complete skill assessment, training, and project work will receive PLC Programming and Applications Certification for Electronics and Instrumentation Engineers, validating their practical skills and readiness for industrial automation projects.


Who Can Join?

  • Diploma / B.Tech / M.Tech in Electronics, Instrumentation, EEE, or E&I

  • Engineers with practical experience in automation but lacking formal certification

  • Maintenance, commissioning, and process control engineers

  • Fresh graduates seeking hands-on exposure to PLC programming and applications

Training on SCADA System Design and Implementation

SCADA System Design and Implementation Training

Practical Training on Industrial Automation, Monitoring & Control Systems

Supervisory Control and Data Acquisition (SCADA) systems are the backbone of modern industrial automation, enabling real-time monitoring, control, data acquisition, and decision-making across industries such as power, water & wastewater, oil & gas, manufacturing, chemicals, pharmaceuticals, and infrastructure projects.

The SCADA System Design and Implementation Training is a practical, industry-aligned program designed to equip participants with end-to-end knowledge of SCADA architecture, hardware integration, software configuration, communication protocols, and commissioning practices.

This course prepares participants for automation and control system roles, with a strong focus on real plant and project execution requirements.


Why This Course Is Required

Industry Need & Skill Gap

In real industrial environments:

  • SCADA systems are critical for plant operation and safety

  • Engineers must integrate PLCs, RTUs, HMIs, sensors, and communication networks

  • Poor SCADA design can lead to plant downtime, data loss, or safety risks

  • Many graduates know theory but lack hands-on SCADA design and implementation exposure

Industries are looking for professionals who can:

  • Design complete SCADA system architecture

  • Configure and deploy SCADA software

  • Integrate field instruments and control systems

  • Perform testing, commissioning, and troubleshooting

  • Support operation, maintenance, and upgrades

This course bridges the gap between academic automation concepts and real industrial SCADA projects.


Who Should Attend This Course

This training is suitable for:

  • Electrical Engineering students and graduates

  • Electronics & Instrumentation Engineers

  • Automation and Control Engineers

  • Mechanical and Chemical Engineers involved in automation projects

  • Diploma holders and technicians

  • Maintenance and operations professionals

  • Professionals seeking a career in industrial automation

Basic knowledge of electrical or instrumentation fundamentals is sufficient.


What You Will Learn

After completing this course, participants will be able to:

  • Understand complete SCADA system architecture

  • Design SCADA systems for industrial applications

  • Configure SCADA software and HMI screens

  • Integrate PLCs, RTUs, sensors, and field devices

  • Implement industrial communication protocols

  • Perform testing, commissioning, and troubleshooting

  • Understand cybersecurity and system reliability concepts

  • Confidently attend interviews for SCADA and automation roles


Course Curriculum

Module 1: Introduction to SCADA Systems

  • SCADA overview and applications

  • Difference between SCADA, PLC, DCS, and HMI

  • Components of a SCADA system

  • Centralized vs distributed architectures


Module 2: SCADA System Architecture & Design

  • Hardware architecture (PLC, RTU, servers, workstations)

  • Network topology and redundancy

  • Data acquisition and control flow

  • System sizing and scalability considerations


Module 3: Field Devices & Instrument Integration

  • Sensors and transmitters

  • Actuators, motors, and control valves

  • Signal types (analog, digital)

  • Panel wiring concepts and I/O mapping


Module 4: PLC & RTU Integration

  • Role of PLCs and RTUs in SCADA

  • Communication between PLC and SCADA

  • Tag creation and data mapping

  • Basic PLC logic interface with SCADA


Module 5: SCADA Software Configuration

  • SCADA software overview

  • Project creation and configuration

  • Tag database and alarm configuration

  • Data logging and trending

  • User access and security levels


Module 6: HMI Design & Visualization

  • HMI screen design principles

  • Process graphics and symbols

  • Alarm and event displays

  • Trend analysis and reporting

  • Operator-friendly interface design


Module 7: Communication Protocols

  • Modbus (RTU / TCP)

  • Profibus and Profinet (overview)

  • Ethernet-based communication

  • OPC and data interoperability

  • Communication troubleshooting


Module 8: SCADA Implementation & Commissioning

  • Installation and configuration steps

  • Factory Acceptance Test (FAT)

  • Site Acceptance Test (SAT)

  • Loop checking and I/O testing

  • Commissioning documentation


Module 9: SCADA Cybersecurity & Reliability

  • SCADA system vulnerabilities

  • Network security basics

  • User authentication and access control

  • Backup, redundancy, and disaster recovery


Module 10: Industrial Case Studies & Applications

  • Power plant SCADA systems

  • Water and wastewater treatment SCADA

  • Oil & gas pipeline monitoring

  • Manufacturing automation systems


Model Projects Included

To ensure practical, job-ready skills, participants work on industry-relevant model projects:

Model Project 1: SCADA Architecture Design

  • System layout and hardware selection

  • Network and communication design

Model Project 2: SCADA Software Configuration

  • Tag creation and alarm setup

  • HMI screen development

Model Project 3: PLC–SCADA Integration

  • Real-time data acquisition

  • Control and monitoring logic

Model Project 4: Testing & Commissioning Simulation

  • FAT and SAT procedures

  • Fault identification and troubleshooting


Career Opportunities After This Course

Hiring Industries

  • Power generation and distribution

  • Water and wastewater utilities

  • Oil & gas and pipeline projects

  • Manufacturing and process industries

  • EPC and system integration companies

  • Industrial automation solution providers


Job Roles

  • SCADA Engineer

  • Automation Engineer

  • Control Systems Engineer

  • Instrumentation Engineer

  • PLC–SCADA Programmer

  • Operations and Maintenance Engineer


Training Methodology

  • Practical, project-oriented learning

  • Industry-based system design approach

  • Hands-on SCADA configuration practice

  • Real-world case studies

  • Interview-oriented technical guidance


Certification

Certificate in SCADA System Design and Implementation
Issued by Pertecnica Engineering

This certification validates your practical competence in designing, implementing, and supporting industrial SCADA systems.


Why Choose Pertecnica Engineering

  • Industry-experienced automation trainers

  • Focus on real industrial projects

  • Practical and application-driven training

  • Suitable for freshers and working professionals

  • Strong emphasis on employability


Same syllabus for the following courses..

SCADA System Design Training
SCADA Implementation Course
Industrial SCADA Training
PLC SCADA Course
Automation and Control Systems Training

Pertecnica Eng

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Pertecnica Engineering LLP, Hyderabad

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Pertecnica Engineering is a corporate technical training and skill assessment Institute. We specialize in bridging the gap between academic education and real-world industrial demands by providing practical, job-oriented training.

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