Training on LPG Pipelines

Design, Construction, Inspection, Testing & Operations

Liquefied Petroleum Gas (LPG) pipeline systems are widely used in refineries, gas processing plants, city gas distribution networks, bottling plants, bulk storage terminals, and industrial fuel supply systems. These systems operate under high pressure, flammable service, and strict safety regulations, requiring trained engineers and technicians for safe design, installation, testing, and operation.

The Training on LPG Pipelines course provides practical, industry-oriented knowledge covering the complete lifecycle of LPG pipeline systems — from design and material selection to construction, inspection, testing, commissioning, operations, and maintenance — making participants job-ready for pipeline and gas industry roles.


Why This Course Is Required

  • LPG pipelines operate under high pressure and hazardous conditions.

  • Even small design or installation errors can lead to serious safety incidents.

  • Industries face increasing regulatory scrutiny from PESO, PNGRB, OISD and other authorities.

  • There is a growing demand for trained professionals in city gas distribution, refineries, LPG bottling plants, and gas terminals.

Most graduates and technicians lack exposure to:

  • LPG-specific design codes and safety requirements

  • Field construction practices and testing procedures

  • Hazardous area classification and safety systems

  • Regulatory compliance documentation

This course bridges the gap between academic knowledge and real-world LPG pipeline engineering.


Who Should Attend

  • Mechanical, Civil, Electrical, Instrumentation and Chemical Engineers

  • Diploma and ITI holders in mechanical, piping, welding, or instrumentation

  • Pipeline engineers and site supervisors

  • Maintenance and inspection engineers

  • Safety and compliance professionals

  • Fresh graduates seeking entry into oil & gas and gas infrastructure sectors

No prior LPG experience is mandatory.


What You Will Learn

Participants will gain the ability to:

  • Understand LPG properties, hazards, and safety requirements

  • Design LPG pipeline systems based on codes and standards

  • Select appropriate materials, fittings, and valves

  • Supervise construction, welding, and installation activities

  • Perform hydrostatic testing, leak testing, and commissioning

  • Operate and maintain LPG pipeline systems safely

  • Ensure regulatory compliance and documentation

  • Handle emergencies and abnormal situations


Course Curriculum

Module 1: Introduction to LPG Systems

  • LPG properties and behaviour

  • Hazards and risk profile

  • LPG supply chain overview

  • Regulatory framework (PESO, PNGRB, OISD)


Module 2: Codes, Standards & Regulations

  • ASME B31.3 / B31.4 / B31.8

  • OISD standards

  • NFPA guidelines (overview)

  • PESO rules and approvals


Module 3: LPG Pipeline Design

  • Design pressure and temperature

  • Pipe sizing and pressure drop calculations

  • Material selection (CS, SS, fittings)

  • Flanges, gaskets, valves

  • Stress analysis basics

  • Expansion, supports and flexibility


Module 4: Layout, Routing & Civil Interface

  • Pipeline routing and right-of-way

  • Plot plan and isometric drawings

  • Pipe rack and trench design

  • Supports and foundations

  • Interface with civil and structural works


Module 5: Construction & Installation

  • Welding procedures and qualifications

  • Jointing and alignment

  • Underground vs above-ground pipelines

  • Coating and corrosion protection

  • Cathodic protection basics


Module 6: Inspection, Testing & Quality Control

  • Visual and NDT inspection

  • Hydrostatic pressure testing

  • Leak testing

  • Documentation and test records

  • Punch list and rectification


Module 7: Commissioning & Operations

  • Line purging and drying

  • Commissioning procedures

  • Normal operations and monitoring

  • Valve operation and isolation

  • Emergency shutdown systems


Module 8: Maintenance & Integrity Management

  • Routine inspection schedules

  • Corrosion monitoring

  • Leak detection methods

  • Repairs and modifications

  • Change management


Module 9: Safety & Emergency Management

  • Hazardous area classification

  • Fire protection and gas detection

  • Emergency response planning

  • Incident analysis and prevention


Module 10: Case Studies & Industry Practices

  • LPG bottling plant pipeline systems

  • City gas distribution LPG systems

  • Bulk LPG terminal piping layouts

  • Incident analysis and lessons learned


Model Projects

  • LPG pipeline layout and routing design

  • Hydrostatic test procedure preparation

  • Leak test and commissioning checklist

  • Safety audit and risk assessment case study


Career Opportunities

Hiring Sectors

  • Oil & gas and petrochemical companies

  • LPG bottling and storage terminals

  • City gas distribution companies

  • EPC and pipeline construction contractors

  • Inspection and certification agencies

Job Roles

  • Pipeline Engineer

  • Piping Design Engineer

  • LPG Plant Engineer

  • Construction / Site Engineer

  • Inspection Engineer

  • Maintenance Engineer

  • Safety Engineer


Certification

Certificate in LPG Pipeline Engineering and Operations
Issued by Pertecnica Engineering


Why Choose Pertecnica

  • Industry-experienced trainers

  • Practical, field-oriented approach

  • Code-based and safety-focused training

  • Suitable for freshers and experienced professionals

  • Strong employability orientation


Same syllabus for the following courses…

Training on LPG Pipelines
LPG Pipeline Design Course
LPG Piping Engineering Training
Gas Pipeline Training Course
LPG Pipeline Inspection and Testing
LPG Plant Engineering Training